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Revised 1998/02/22

The MABC (Maserati Automatic Boost Controller).

General Description

The MABC is also known under the name APC, but that is when it is mounted in a SAAB. This system for adaptive boost control were introduced by SAAB, and made by Luxor in Motala, Sweden. The MABC is nearly the same as the first generation APC. It is in fact built in Sweden too. The differences is in the Maserati scripts embossed in the unit and some component values.

It's purpose is to try to keep the boost pressure up while still protecting the engine from the disastrous knock that will occur if the boost is too high for the conditions the engine is running under at any moment. These conditions include fuel octane rating and ambient temperature, as well as a range of other variables.

In theory the MABC would allow you to run any octane fuel and still keep the performance as high as possible while not hurting the engine. I say "in theory" because this is only partially successful. The same concept has been incorporated in the microprocessor equipped electronic ignition control unit made by Weber Marelli for the later models with fuel injection. In these units the calculations used and the method of avoiding knock is much more refined.

Sensors and actuators.

MABC Control Unit.

This electronic device is an analog computer. In our time of digital computers this might sound a bit strange, but such devices are not as uncommon as you might believe. One thing you should know is that there is no EPROM chips in this unit, so if anyone tries to sell you a "chipstuning" for this device you should ask him to go sell some snake oil instead.

  • One of the main units is the addition unit that takes several variables as inputs, adds them up and give an output that is used for comparison against a set value. This comparison will at any moment be a representation of the "stress level" imposed upon the engine compared to the factory set acceptable level. If it is exceeded, the output circuitry will be given directions to lower the stress by lowering the boost pressure.

  • The knock amplifier multiplies the input from the microphone by 10, filters out high and low frequencies, takes the absolute value of the result and sends it off as one input to the addition unit. The effect is that more engine knock will add to the calculated stress level. The filtering will shave off low and high frequency vibrations that during the development of the control unit was determined not to be results of engine knock but other engine noises.

  • One part of the speed sensing circuitry takes the instantaneous value of the engine speed, inverts it and send this off as another input to the addition unit. The effect is that higher RPM will lower the calculated stress level.

  • Another part of the speed sensing circuitry will find the change in engine speed, invert this and send it off as input to the addition unit. The effect is that rapid acceleration will lower the calculated stress level. This makes sense, as the situation is likely to change very soon as the RPM gets higher. The quicker the acceleration, the more tolerant it gets to knock.

  • The boost level is scaled and sent off as input to the addition unit. The effect is that low intake manifold pressure will lower the calculated stress level. There is no reason to lower boost if the manifold pressure is already low.

  • The output circuitry will use the instantaneous perceived stress level to preset value ratio to decide if it should lower boost or not. And if it should, then by how much. It also has a timing device that will be started if the stress level ratio is high. This timer will prohibit raising the boost for a short time after it has been determined that the engine stress was much too high. This avoids "swinging" the boost level up and down, which would make the car very unnerving to drive.

  • The control unit also has some failure detection. It will multiply the knock microphone input by 100, and take the absolute value of this. This signal is not filtered like the knock signal. If the result is below a set limit, it will set an internal signal telling the output unit that something is wrong, and it better lower the boost to be on the safe side.
    The reasoning here is that if there is no background noise to be heard in the engine block, the microphone or the connections to it must be faulty, and it cannot be relied upon.

  • One output from the engine speed sensing circuit is compared to a factory preset limit. If found too high, it will simply shut down the ignition to protect the engine from overrevving. This circuit has a bit of lag built into it. This allows a somewhat higher engine speed during rapid acceleration than it does continously. This lag is a linear function, which means that if the engine has no resistance as when you miss a gear, the RPM will be allowed to rise substancially higher than the preset level before the engine is cut off. This means you could do damage to the engine if hoofing it under no load. So don't let the rev limiter take care of overrev protection, it is actually your own responsibility.

    When something goes wrong.

    Low boost.
    If you experience that the boost level is never rising up to the start of the yellow area on your boost meter, the first thing to suspect is the knock microphone or the connection between this and the control box. Check the plug/receptacle in the engine bay first.
    If you replace the knock sensor microphone, take care not to apply too much force when unscrewing it. It seems very sturdy, but there is in fact only a 8mm bolt in the center, and with a recessed neck too. It breaks easily, and getting the remaining stub out of the block is no easy task. If it's not coming out easily, you should have it checked first to see if it really is damaged.

    Boost coming and going.
    If your valves are not correctly adjusted, the noise from them will not be discernible from knock for the control unit, and it will lower boost as a consequence. In this case it may happen only some of the time, as opposed to the case of a broken knock microphone.
    Also see previous paragraph.

    If the wastegate actuators are not correctly adjusted, this may cause confusion to the MABC, and strange results can come from this. If attempts at raising boost by tampering with the wastegates are made, the MABC should be recalibrated to get a properly working system again. Certainly not a task for the uninitiated.

    Chattering sound from engine room.
    When you have a chattering from the engine area especially at 2000RPM, just keep your calm. This is not a sign of anything being wrong, it is just the boost solenoid at work.


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    Revision 1.1, 1998/02/22